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Pressure, Flow, Level, and Temperature Process Training Systems
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Pressure, Flow, Level, and Temperature Process Training Systems

3531

Description

The Pressure, Flow, Level, and Temperature Process Training Systems introduce students to a wide range of industrial processes, as well as to their instruments and control devices. The training systems are part of the Instrumentation and Process Control program, which uses modern equipment and a complete curriculum to help students assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry.

The modularity of these energy-efficient process control training systems allows the instructor to select specific equipment as a function of the training objectives without going over budget. Several configurations are available for a single workstation. Adding optional equipment can increase the number of these configurations.

The Pressure, Flow, Level, and Temperature Process Training Systems feature two workstations: the Process Workstation and the Instrumentation Workstation. The workstations can accommodate a single team of students for the temperature experiments and up to two teams for the pressure, flow, and level experiments if the second-team add-on is used.

Features & Benefits

  • Modular system that allows a wide variety of configurations
  • Two-sided workstation that enables two student groups to work simultaneously
  • Faults can be inserted by the instructor to develop the troubleshooting skills of the students
  • Extensive and comprehensive curriculum
  • Entry level, cost-effective solution
  • Industrial-grade components, clear PVC piping
  • Real-world, large-scale process loops implemented in a space-efficient work environment
  • Different controller options depending on the objectives and budget
  • Smart transmitters and control valves implemented using HART or FOUNDATION Fieldbus communication protocols
  • Ethernet and Modbus communication protocols also used with variable frequency drives and controllers
  • Environment-friendly temperature training system (no cooling water required)
  • Fast response temperature control system
  • Advanced process control strategies such as ratio, feed-forward, and split-range
  • Boiler simulation with three-element process control
  • Real-time heat exchanger energy balance

Topic Coverage

  • Temperature
  • Pressure, Flow, and Level
  • Air Pressure and Flow
  • pH and Conductivity
  • Estimated program duration: 84 hours

List of equipment

DescriptionSystem Number
I/O Interface with LVProSim 9065-B
Pressure, Flow, Level Process Add-On – HART 3530-F
Pressure, Flow, Level Process Add-On – FOUNDATION Fieldbus 3530-G
Pressure, Flow, Level Process, Second Team Add-On to 3531-0 – HART 3530-H
Pressure, Flow, Level Process, Second Team Add-On to 3531-1 – FOUNDATION Fieldbus 3530-J
Pressure, Flow, Level Process, Second Team Add-On to 3531-A – HART 3530-K
Pressure, Flow, Level Process, Second Team Add-On to 3531-B – FOUNDATION Fieldbus 3530-L
Advanced Pressure, Flow, Level Process Add-On 3530-M
Temperature Process Training System (Allen-Bradley) – HART 3531
Temperature Process Training System (Allen-Bradley) – FOUNDATION Fieldbus 3531-1
Advanced Temperature Process Add-on – HART 3531-2
Advanced Temperature Process Add-On – FOUNDATION Fieldbus 3531-3
Pressure/Flow/Level Process Training System (Allen-Bradley) – HART 3531-A
Pressure/Flow/Level Process Training System (Allen-Bradley) – FOUNDATION Fieldbus 3531-B
Temperature Process Add-On (Allen-Bradley) – HART 3531-C
Temperature Process Add-On (Allen-Bradley) – FOUNDATION Fieldbus 3531-D
Pressure/Flow/Level Process Training System (Siemens) – HART 3531-E
Boiler Simulation (Water/Air) Add-On (Allen-Bradley, Without Temperature Process) – HART 3531-K
Boiler Simulation (Water/Air) Add-On (Without Temperature Process) – FOUNDATION Fieldbus 3531-L
Boiler Simulation (Water/Air) Add-On – HART 3531-M
Boiler Simulation (Water/Air) Add-On – FOUNDATION Fieldbus 3531-N
Boiler Simulation (Water/Air) Add-On (Siemens, Without Temperature Process) – HART 3531-T
Boiler Simulation (Water/Air) Add-On (Siemens, With Air Process)– HART 3531-U
Air Pressure/Flow Process Add-On 3533-A
Foxboro 762 Controller Bundle 3539
Honeywell UDC3500 Controller Bundle 3539-1
ControlLogix PLC Bundle – Educational 3539-5
MicroLogix PLC Bundle – Educational 3539-7
CompactLogix PLC Bundle – Educational 3539-8
FOUNDATION Fieldbus PLC Add-On 3539-9
MicroLogix PLC Bundle – Commercial 3539-C
CompactLogix PLC Bundle – Commercial 3539-D
S7-1500 PLC Bundle HART – Educational 3539-P
S7-1500 PLC Bundle – Educational 3539-S

Optional Equipment

Qty DescriptionSystem Number
1 Touch-Screen Computer Mount 3451-B
1 Touch Screen Graphic Terminal - 14.5 cm (5.7 in) 5922-B
1 Process Control Signal Tower 5924-C
1 Indicator-Light/Push-Button Station 5925-A
1 Fuzzy Logic Software Add-On (Educational) 5938
1 Fuzzy Logic Software Add-On (Commercial) 5938-A
1 Touch-Screen Computer 46299
1 Touch-Screen Computer – Large 46299-A
1 Digital Pressure Gauge (Low Range) 46761-C
1 DriveTools Software - Educational 46795-A
1 Storage Station 46801-D
1 Pumping Unit Add-on 46904
1 Gasketed Plate Heat Exchanger 46905-A
1 Shell and Tube Heat Exchanger (1 pass) 46905-B
1 Shell and Tube Heat Exchanger (4 pass) 46905-C
1 Orifice Plate 46912
1 Pitot Tube 46913
1 Electromagnetic Flow Transmitter (HART) 46922
1 Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) 46922-1
1 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus) 46922-A
1 Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) 46922-B
1 Vortex Flow Transmitter (HART) 46923
1 Vortex Flow Transmitter (FOUNDATION Fieldbus) 46923-A
1 Coriolis Flow Transmitter (HART) 46924
1 Coriolis Flow Transmitter (FOUNDATION Fieldbus) 46924-A
1 Paddle Wheel Flow Transmitter 46925
1 Pressure Switch (with Analog Output) 46926
1 Ultrasonic Flow Transmitter (HART) 46927
1 Ultrasonic Flow Transmitter (FOUNDATION Fieldbus) 46927-A
1 Pressure Transmitter (HART) 46928
1 Pressure Transmitter (FOUNDATION Fieldbus) 46928-A
1 Ultrasonic Level Transmitter (HART) 46930
1 Ultrasonic Level Transmitter (FOUNDATION Fieldbus) 46930-A
1 Radar Level Transmitter (HART) 46931
1 Radar Level Transmitter (FOUNDATION Fieldbus) 46931-A
1 Vibrating Fork Level Switch 46933
1 Conductivity Level Switch 46934
1 Float Switch 46935
1 Capacitive Level Transmitter (HART) 46936
1 Temperature Processes - eSeries 46944-E
1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 46950
1 Pneumatic Control Valve (with Positioner, Fisher 3660) 46950-A
1 Pneumatic Control Valve 46950-B
1 Electric Control Valve 46950-C
1 Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000 46950-D
1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 46950-E
1 Solenoid Valve 46951
1 Ball Valve 46952
1 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 2000 46953-A
1 Pneumatic Control Valve for Air with a Positioner - Fisher 3660 46953-B
1 Pneumatic Control Valve for Air with Digital Positioner (HART) - DVC 6000 46953-C
1 Pneumatic Control Valve for Air with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 46953-D
1 Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 2000 46955
1 Three-Way Pneumatic Control Valve with Positioner (Fisher 3660) 46955-A
1 Three-Way Pneumatic Control Valve 46955-B
1 Three-Way Electric Control Valve 46955-C
1 Three-Way Pneumatic Control Valve with Digital Positioner (FOUNDATION Fieldbus) - DVC 6000 46955-D
1 Three-Way Pneumatic Control Valve with Digital Positioner (HART) - DVC 6000 46955-E
1 FactoryTalk View ME Studio (Educational) 46968
1 FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) 46968-1
1 FactoryTalk View ME Station (Educational) 46968-2
1 FactoryTalk View ME Station (with Foxboro OPC Server, Educational) 46968-3
1 FactoryTalk View ME Studio (Commercial) 46968-A
1 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) 46968-B
1 FactoryTalk View ME Station (Commercial) 46968-C
1 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) 46968-D
1 InTouch Runtime (with Foxboro OPC Server) 46969-A
1 InTouch Runtime (Additional License) 46969-B
1 InTouch Dev Studio (with Foxboro OPC Server) 46969-C
1 InTouch Dev Studio (Additional Licence) 46969-D
1 InTouch Dev Studio (Lab-Volt Database only) 46969-Y
1 InTouch Dev Studio (Lab-Volt Database and Foxboro OPC Server) 46969-Z
1 Touch Screen Graphic Terminal (Allen-Bradley) - 26.4 cm (10.4 in) 46973
1 Industrial PC HMI (Siemens) 46973-A
1 AC Drive (Ethernet) – Single-Phase AC Supply 46975-A
1 AC Drive – Single-Phase AC Supply 46975-B
1 AC Drive (Ethernet) – Three-Phase AC Supply 46975-C
1 AC Drive – Three-Phase AC Supply 46975-D
1 AC Drive (Siemens) – Single-Phase AC Supply 46975-E
1 Pressure, Flow, and Level Processes - eSeries 46977-E
1 Calibration Kit 46980
1 Calibration Kit with Pressure Modules 46980-A
1 Calibration Kit (HART) 46981
1 Calibration Kit (HART and FOUNDATION Fieldbus) 46981-A
1 HART Software Configurator 46982
1 FOUNDATION Fieldbus Software Configurator 46982-A
1 HART/FOUNDATION Fieldbus Software Configurator 46982-B
1 WinCC Advanced Development Software – Educational 46984
1 Spare Parts Kit 1 for 3531 46996-B
1 Electrical Distribution Box 46997
1 Custom Computer for SCADA 46999
1 Instrumentation and Process Control Training System - Core Manuals 85980-A
1 Human-Machine Interfaces 85985-E
1 Human-Machine Interface 85986-E
1 Electromagnetic Flow Transmitter 85990
1 Instrumentation and Process Control Training System - Optional Manuals 85990-A
1 Ultrasonic Level Transmitter (HART) 85991
1 Radar Level Transmitters 85992
1 Boiler Control 85993
1 Vortex Flow Transmitter 85994
1 Coriolis Flow Transmitter 85995
1 Flow Primary Elements 85996
1 Ultrasonic Flow Transmitter 85997
1 Paddle Wheel Flow Transmitter 85998
1 Capacitive Level Transmitter 85999
1 Pressure and Level Switches 86000
1 Control Valves 86001-E
1 ControlLogix and CompactLogix Programmable Logic Controllers 86030-E
1 MicroLogix 1100 Programmable Logic Controller 86032-E
1 Foxboro® Controller 86033-E
1 Honeywell Controller 86034-E
1 HART Device Configuration 86050
1 FOUNDATION™ Fieldbus Networking 89454-E

Downloads


Structure of the Pressure, Flow, Level, and Temperature Process Training Systems (Scenario 1)
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Structure of the Pressure, Flow, Level, and Temperature Process Training Systems (Scenario 2)
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Content dependency structure of the Lab-Volt manuals for the 3531 system
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Scenario 1: the pressure, flow, level processes option is selected and the other ones are considered.
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Scenario 2: the temperature process option is selected and the other ones are considered.
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Instrumentation Workstation shown with optional equipment.
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Simulation of boiling water in the Process Column.
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Instrumentation And Process Control Training Systems
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Instrumentation And Process Control Training Systems - Manuals
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Hitch mechanism for the workstations of the 3531 system
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